Manufacturing Capability

In-house rotary die-cutting, machining, and turning — all under one roof, all governed by IATF 16949:2016 quality systems in our Chennai facility.

40M
Installed Capacity
Die-cut parts / month
1,400 m²
Plant Area
Company-owned facility
3 Shifts
Shift Capability
Rapid production scale-up
6–8M
Current Utilization
~25% of installed capacity
Plant Area Breakdown
1,400 m² Total
1,030 m² 74%
370 m² 26%
Occupied
Ready to Expand

With current utilisation at ~25% of our 40M monthly die-cut capacity and 370 sq.m of the 1,400 m² plant area available for expansion, we are well-positioned to scale production rapidly for new and existing OEM partnerships.

World-Class Machinery

High-precision tooling, slitting, and die-cutting systems deployed on our shop floor.

10-Station Rotary Die Cutting Machine
10-Station Rotary Die Cutter
High-Precision

Designed for multi-layer precision converting of foam gaskets, adhesives, and membranes. Web width 300mm, accuracy ±0.05mm, speed 50m/min.

7-Station Rotary Die Cutting Machine – HOACO
7-Station Rotary (HOACO)
1 Machine

Advanced multi-layer rotary converting for medical, automotive, and electronic components. Web width 300mm, speed 50m/min.

Multi-Station Rotary Die Cutting Machine - IDENT UK
Multi-Station Rotary (IDENT UK)
4 Machines

High-volume precision converters with 600mm unwind, 175mm web width, operating at speeds up to 75m/min.

High-Accuracy Slitting Machine – HANYUAN
High-Accuracy Slitter (HANYUAN)
1 Machine

High-precision log roll slitter for masking, double-sided, and foam tapes. Slitting accuracy ±0.03mm, min slit width 0.5mm.

CNC XY Digital Cutting Machine
XY Digital Cutting Machine
Oscillating Knife Type

Designed for tool-less digital cutting of gaskets, PET/PE films, and rubber sheets. Working area 1.3m x 1.6m, accuracy ±0.05mm.

CO₂ Laser Engraving & Cutting Machine – GCC LaserPro (30W)
CO₂ Laser (GCC LaserPro)
1 Machine · 30W

Digital laser engraving and cutting for tool-less prototyping, gaskets, and precision parts. Positioning accuracy ±0.025mm.

CO₂ Laser Cutting Machine (VIZZAC)
CO₂ Laser (VIZZAC)
2 Machines

Digital laser cutting for tool-less prototyping and gaskets. Power up to 100W, positioning accuracy ±0.025mm.

OD550 Log Roll Slitter – GAWAN
OD550 Log Roll Slitter (GAWAN)
1 Machine

High-precision slitting for masking tapes, double-sided tapes, foam tapes, and cloth tapes. Max cutting OD 500mm, min slit width 3mm, max log width 1,400mm.

FPL320D Flatbed Die Cutting & Lamination Machine – YONGCH
Flatbed Die Cutter & Laminator (YONGCH)
2 Machines

FPL320D flatbed die cutting and lamination for precision sheet & roll converting. Max cutting area 300×300mm, accuracy ±0.05mm, speed 50 cycles/min.

Automatic Slitting & Rewinding Machine
Auto Slitting & Rewinding Machine
1 Machine

Automatic slitting and rewinding for tape converting. Max web width 1,300–1,600mm, max unwind diameter 800–1,000mm, slitting accuracy ±0.1mm.

Our Manufacturing Process

From drawing to delivery, every step is engineered, controlled, and validated in-house.

1
📥
Receiving Customer Input

Receive drawings, specifications, and application requirements

2
📐
Engineering Review

DFM analysis, material selection, and feasibility study

3
🧪
Prototype Development

Rapid prototyping and sample development for testing

4
Customer Approval

Sample validation, feedback, and customer sign-off

5
🔧
In-house Tool Design

Custom rotary tooling designed and engineered in-house

6
✂️
Raw Material Slitting

Precision slitting of raw material rolls to specified widths

7
⚙️
Rotary Die-Cutting

Production run with real-time process control

8
🔍
100% Vision Inspection

Automated optical and physical quality inspection

9
📦
Finished Goods for OEMs

Ready-to-use components delivered directly to OEMs

Class 10,000 Clean Room Facility

Our manufacturing shop floor features an IATF-compliant, ISO Class 7 (Class 10,000) clean room environment designed specifically for healthcare assemblies, skin-contact adhesives, wearable patch components, and sensitive ePTFE electronics venting.

Housing two multi-station rotary die-cutting systems (including our IDENT UK and HOACO lines), this facility ensures particle-free, hygienic, and regulatory-compliant manufacturing for global OEMs.

Cleanliness Class
Class 10,000 (ISO 7)
Air Filtration
HEPA (99.97% @ 0.3 μm)
Air Change Rate
60 – 90 changes / hr
Temperature Control
22 ± 2 °C
Humidity Control
40% – 60% RH
Room Pressure
Positive Pressure
Flooring Type
Anti-static Epoxy
Gowning Protocol
Cap, mask, gloves, ESD shoes
Industrial workspace with green epoxy flooring

IATF 16949:2016 Quality System

Every process, every component, every delivery is governed by our IATF-certified quality management system — ensuring zero-defect supply.

🏆
IATF 16949:2016 Certification

The global automotive quality standard — applied to all manufacturing operations, not just automotive components.

🔍
100% Visual Inspection

Every part is visually inspected before dispatch. Dimensional checks performed against customer drawings using calibrated gauging.

📋
Full Traceability

Material lot traceability from incoming raw material through production and delivery — essential for automotive and medical supply chains.

📉
Defect Prevention (FMEA)

Failure Mode and Effects Analysis conducted for all new products to identify and eliminate potential defect sources before production begins.

Professional factory floor for industrial operations

Operational Excellence

Data-driven manufacturing powered by continuous improvement — here's what sets our operations apart.

0 PPM
Quality Performance
Zero customer complaints
<6 hrs
Sampling Turnaround
Enquiry to sample
100%
Tooling Success Rate
First-time-right development
90%
Overall Equipment Effectiveness
High productivity
<1%
Process Scrap Rate
Robust process controls
20–30
Kaizen / Month
Continuous improvement
90%
Localized Materials
Supply chain stability
ERP
Driven Manufacturing
Real-time planning & traceability

Testing & Validation Facility

Equipped with high-precision instruments to guarantee physical compliance and dimensional accuracy of membranes and die-cuts.

Digital Water Permeability (Hydrostatic Pressure) Tester
Digital Water Permeability Tester
Hydrostatic Pressure 0–100 kPa

Digital control apparatus for measuring waterproof & breathable performance of fabrics in a 0–100 kPa hydrostatic pressure range, validating ePTFE membrane performance.

Air Permeability Tester
Air Permeability Tester
Airflow 1–10,000 mm/s

Measures airflow through fabrics in the range of 1–10,000 mm/s to evaluate breathability of textiles, non-wovens, films and medical laminates.

Universal Tensile Testing Machine (UTM)
Universal Tensile Testing Machine (UTM)
Tensile & Peel Strength

Used to evaluate tensile strength, peel strength, elongation, and bonding performance of ePTFE membranes and die-cut components.

VMM – Visual Measuring Machine
VMM – Visual Measuring Machine
Sub-Micron Inspection

High-resolution camera with CNC XY table for precise dimensional inspection, contour measurement and quality verification.

Workplace & Facility

A visual tour of our 1,200 m² company-owned facility in Chennai — from the ISO Class 7 clean room and shop floor to raw material storage and finished goods warehouse.

Impressed by our capabilities?

Share your drawing or specification — our engineering team will assess your requirements and provide a detailed technical quote.